高比重合金（PM/MIM）臥式真空燒結裝備

設備用途及原理

　　本系列高比重合金（PM/MIM）臥式真空燒結裝備主要用于高比重合金的燒結。

　　主要功能：真空內燒，分壓燒結、通氫燒結、通氮燒結、真空降溫、自然降溫、充氣冷卻、強制冷卻等。

Overview and Principles

This series of high-proportion alloy (PM/MIM) horizontal vacuum sintering equipment, produced by is primarily applied for sintering of high-proportion alloy.

 Its major functions: vacuum inside sintering, partial-pressure sintering, hydrogen sintering, vacuum cooling, natural cooling, charge cooling, and forced cooling etc.

設備優勢及特點 Advantages and Features

　　一、創新技術優勢

        1、燒結技術新標準；

        2、多項行業首創的全新功能及工藝；

        3、替代傳統鉬絲推桿式燒結爐，燒結產品質量更高。

A. Innovative Technology Advantage

       1. New standard on sintering technology;

       2. Multi-field originally brand-new function and process;

       3. Substitution for conventional tungsten-wire pusher type sintering furnace, generating higher-quality sintering products.

二、智能控制系統優勢

  1、采用10-15寸人機界面，集中輸入數據、集中管理、集中控制；

  2、全自動運行（壓力，流量，點火等全自動調節）；

  3、實時報警，歷史報警記錄；

  4、報警后自動判斷處理，分級等待；

  5、溫度、流量、速率、壓力、工藝整體輸入；

  6、實時趨勢曲線、歷史趨勢曲線；

  7、操作權限：操作者、管理者等（密碼保護）；

  8、多段工藝曲線選擇；

  9、可升級遠程協助診斷功能系統。

B. Intelligent Control Technical Advantages

 1. Adopt the best human-machine interface, 10-15 inch, among German brands, centralized date input, centralized management, and centralized control;

 2. Completely auto-operation (completely auto-regulating, such as boating time, pressure, flow, ignition);

 3. Real-time alarm, historical alarm recording;

4. Auto-deciding handling methods after alarming, waiting with grades;

5. Integrated input of temperature, flow, pressure, and boating time;

6. Real-time tendency curves and historical tendency curves;

7. Operating authorization: operator, manager etc. (password protected);

8. Multi-stage technological curve options;

 9. Upgradable remote assisting-diagnosing system

三、整裝系統設計優勢，占地面積小

  1、采用立體化設計，將加熱變壓器立于爐體上方，冷卻水與爐體，泵組管道整體化設計，使占地面積縮小了30%，可選擇兩種擺放形式；

  2、設備整機采用烤漆。

C. Overall Designing Advantages, occupying small area

 1. Adopt 3D designing, placing heating pressure transformer above furnace, integrated designing of cooling water and furnace, pumping unit pipes, narrowing the occupied area with 30%, and two placing types available;

 2. The entire equipment is painted by baking varnish.

四、工藝精準控制技術優勢

  1、采用質量流量控制器及比例閥控制器，根據工藝參數自動流量調節，避免了轉子流量計及開閉式控制器因壓力波動等參數的變化導致進氣量的不穩定（20-50%波動率）；

  2、每種工藝氣體各有兩個報警輸出（警告報警、動作報警）；

  3、精細化氣體流動控制，氣體能夠均勻的流過產品。

D. Process Accurate Controlling Technology Advantages

 1. Adopt mass-and-flow controller and proportional valve controller, auto-regulating flow depending on process parameters, preventing the unstableness (20-50% fluctuating rate) of gas input volume caused by rotary flowmeter and open-close type controller due to the variation of parameters like pressure fluctuation.

 2. Each process gas has two alarm output (warning alarm and action alarm);

 3. Refined gas flowing control, and gas can evenly permeate into products.

五、生產效能大幅提升

 1、生產能力單爐**1.5噸；

 2、創新型保溫隔熱技術，節省電能50%以上；

 3、氣體節省30%以上；

 4、單爐燒結產品合格率≥99%。

E. Production Efficiency Greatly Increased

 1. Production max output of singe furnace approximates 1.5 ton.

 2. Innovative holding insulation technology, saving more than 50% electricity consumption.

 3. Save more than 30% gas consuming.

 4. Single-furnace product qualification ratio≥99%.

六、設備控制優化，快速強制冷卻

 1、后門內置熱交換器；

 2、風機變頻器無極控制；

 3、根據工藝曲線降溫（速率可控制）；

 4、提高生產效率。

F. Equipment Control Optimized, Fast Forced Cooling

1. Rear-door internal heat exchanger;

2. Fan frequency converter stepless controlling;

3. Cooling down according to process curves (speed is adjustable);

4. Increase production efficiency.

七、安全優勢

  1、大規格防爆裝置；

  2、自動泄壓裝置；

  3、反充壓裝置。

G. Security Advantage

 1. Huge-scale explosion-proof equipment;

 2. Pressure auto-relief device;

 3. Back-pressure filling device.

八、整機性能升級優勢

  1、爐內多點溫度檢測（美國熱電偶）；

  2、冷卻水流量自動檢測控制；

  3、干式螺桿真空泵（德國萊寶/同級）；

  4、閥門采用德國、日本品牌；

  5、人機界面采用德國**品牌。

H. Integrated performance upgrading advantages

 1. Multi-point temperature testing inside furnace (American thermocouple);

 2. Auto-examining and controlling on cooling water flow/temperature;

 3.Dry-style screw vacuum pump (German Leybold/same class);

 4. Valves applies German and Japanese brands;

 5. Human-machine interface adopts the best brand in Germany.

設備主要技術參數Principle Technical Parameters

　　以下是設備產品技術參數，部分數據會隨著產品創新改進，最新數據請聯系我們:

Product technical parameters of equipment are presented as below, and partial of these data will be updated as the product innovation, please contact us if any latest data:

以上為標準配置，可根據客戶要求進行調整。

It is standard configuration above, and can be adjusted according to the demand from customers.